REPAIR MECHANICAL WORKS
The function of Repair mechanical works is to provide readiness availability of the facilities of Salavatnefteorgsintez.
Repair mechanical works have been a major repair base of Salavatneftgeorgsintez Open Joint Stock company for over 40 years. At present it assists to reanimate operating processes of other plants and performs orders which no other repair unit can realize.
Nowadays it is common knowledge that many plants need their equipment renewal and repair. Without implementing said works it is practically impossible to achieve high-performance economic characteristics and approach the market with competitive products. Alongside with this not every company has sufficient resources to cover cardinal substitution costs of their production assets. Thus quality repair of aged and worn out facilities becomes first priority. Quality equipment repair will allow to bring up to date production assets of any enterprise without attracting considerable financial resources.
Said services are availed by Repair and engineering works for organizations and enterprises of all patterns of ownership.
The organizational structure of the Repair mechanical works comprises 6 custom shops. The total area of the plant equals to more than 50 thousand square meters. It is a powerful enterprise providing services for all subdivisions of Salavatnefteorgsintez JSC.
Moreover, high potential of the Repair mechanical works enables the plant to perform complex orders (frequently featured by their unique application goal) of outside organizations. For example, said works proved to be the sole enterprise in the republic able to manufacture the balance beam of snow-fighting vehicle to the order of Ufa airport.
Effective heavy overhaul of compressors and pumps is performed at the enterprise. It should be noted that at the plant (should the necessity arise) said repair works can be produced parallel with spare parts manufacturing. Manufacturing and repair of heat exchange installations, ventilation systems and nonstandard equipment are in persistent demand. All manner of pump and compressor spare parts as well as spare parts for chemical and petrochemical processing equipment can be fabricated at the Repair mechanical works. The following spare parts tools and accessories can be singled out among the mainstream nomenclature of fabricated spare parts: high pressure piping fittings, flanges, plungers, cylinder bushings, axles and pistons.
Production section for corrosion-resistant coating of internal and external surfaces of rail tank cars is a source of special pride of the Repair mechanical works. Severe requirements put forward to the owners of rolling-stock make them keep a sharp lookout for the rail cars technical condition and outside appearance. They especially refer to the internal surfaces which should meet high demands towards service time and consistency of cargo oil products. Said corrosion-resistant coating production section is a grass root plant which was put into operation not so long ago in 2003, but it has already approved itself.
Said production section is subordinated to a workshop with a production capacity of up to 30 rail cars coating per month. It is significant to note that the corrosion-resistant coating process in itself is complicate enough from the point of view of stringency of requirements of coating specification and quality control. Not every enterprise has highly trained staff available to fulfill a.m. works. Repair mechanical works are not upset with the complexity of works because they are capable to perform any challenging corrosion-resistant coatings to meet any demanding and strict quality objectives of the client. Besides maintaining the rolling-stock of Salavatnefteorgsintez JSC Repair and mechanical works successfully cooperates and executes orders of such largest shipping and forwarding agents as Gaspromtrans OOO (Moscow), Neftetransport ZAO (Saint Petersburg) on a contractual basis. State-of the-art equipment becomes first priority to produce quality product and services. As a structural unit of Salavatnefteorgsintez JSC Repair mechanical works enjoys a steadfast opportunity for retrofitting and re-equipment of its facilities by sophisticated tools and facilities. Let's say in the nearest future the repair works shall have thermal cutting bridge type machine tool "Kometa-2M" that has the balance of advantage in flat stock cutting. The issue of purchasing of short radius bend manufacturing unit for process piping and other piping widely used in oil and gas industrial complex has been resolved positively. And there's more to come. A unique portable spectrometer "PMI-MASTER" which allows to measure chemical structure of various types of alloys and different chemical elements without physical change as well as to secure consistency of operation under arduous operating conditions of the workshop has been procured following the plant equipment retrofitting program. All said activiities are aimed to sustain economic well-being of the Repair mechanical works and thus provide opportunities for keeping leading positions in the background of intense economic competition.
One of our substantial advantages is as follows: we are capable to carry out preliminary design and construction work and process design for the customer (upon the customers' request). To realize said targets Repair and mechanical plant has such structural unit as Engineering department with a wide experience of work. Any applications and orders made to said unit by business entities, organizations and private individuals are studied in the shortest possible time. Sales department organizes and carries out all the contractual work. This is the department where everyone can get answers to all of their issues of interest.
Dear friends!
Hereby we provide the information on Repair Mechanical works business activities. Said information might be of interest to various organizations and business entities concerned since the Repair works provides services and produces goods which are highly requested throughout many industries, such as production sector, construction and transport. We are open for business cooperation and we are confident that our partners and potential clients can make the best use of our services and produce based on our wide range of experience which is a guarantee for growing long-term and mutually beneficial cooperation.
With kind regards,
A.Ju. Zaprometov
Director of Repair and Mechanical Works
Machinery overhaul workshop
specializes in compressors and pumps complete overhaul
Outside repairs workshop
executes orders on manufacturing and repair of heat exchanger and ventilation systems and non-standard equipment.
Mechanical repair workshop
produces mounting hardware and fittings, spare parts tools and accessories for pump-and-compressor equipment, chemical and petrochemical equipment. Mainstream parts authorization list includes high pressure piping fittings, flanges, plungers, cylinder bushings, axles and pistons.
Corrosion-resistant coating workshop
carries out works on corrosion-resistant coating of metal surfaces of pipelines and pipeline equipment including chromium coating, galvanization and brassing. It also specializes in manufacturing of non-metallic chemical-resistant equipment and parts. In the workshop there is also a production section specializing in anticorrosive protection and coating of all types of rail tank cars.
Tool-repair workshop
effects repairs of measuring instrument, weighing equipment, crane facilities. Spiral-wound gaskets are also fabricated in the workshop.
Casting and forging workshop
performs brass, steel and iron casting of pump-and-compressor equipment facilities. Operations of carbonization and nitrogen hardening of up to 6 meters length hardware are effected by then workshop.
Contact details:
Repair Mechanical Works
30 Molodogvardeitsev, Salavat
453256, Republic of Bashkortostan
Reception: Telephone-Fax: (34763) 9-20-62
Sales department: Tel.: (34763) 9-20-62, 9-563-60
e-mail: www.46yag@mail.ru
